Product details
Overview
ZY-1209 multi-arc ion coating machine is a special vacuum coating equipment designed for depositing hard protective film on moulds and tools. It adopts new-type filter arc source technology and ion-assisted coating technology to ensure high coating efficiency and high quality film.
Introduction
ZY-1209 multi-arc ion coating machine is our own-developed hard and super hard film coating machine, it uses the unique new filter arc-source technology and ion-assisted technology to make the arc move quickly on the target surface, so that the target surface is evenly etched and the film would be smooth and dense with good adhesion and uniformity. Also, the application of new technology can improve the coating efficiency and then save running cost.
Its full-automatic intelligent control system with touch screen enhances the process stability, and the newly developed PLC program with self-developed coating special software ensures the simple and fast operation.
With excellent performance and stable operation, ZY-1209 multi-arc ion coating machine can depositing high quality hard film on all kinds of metal surface, the standard coating are TiN, CrN, TiCN, TiAIN, AITiN, TiAICrN, TiAICN, AICrN, etc. These hard functional films can dramatically improve the hardness, wear resistance and corrosion resistance of work pieces, and then greatly increase the service life. So ZY-1209 is widely applied in precise molding industry (stamping dies, shearing dies, standard mould pieces, forming dies, etc), tool industry (drill, cemented carbide, milling cutter, broach, cutting head, etc), the automotive industry (piston, piston ring, alloy wheels, spare parts, etc) and other fields.
Features
● The vacuum sealing of the chamber and the materials of indoor moving parts are all designed to withstand high temperature, so the machine can deposit super hard coating.
● The coating layer has higher bonding strength, smoother surface and better toughness, the coating thickness distribution is more uniform.
● Adopting fully automatic control system which can greatly improve the process stability.
● Large chamber design (vacuum chamber size of φ1200 x H950), and removable lower frame construction ensure the rapid furnace switching and ultra-high production efficiency.
Specification
Vacuum Chamber |
φ1200 × H950 |
Effective Coating Space |
φ650 × H600 |
Voltage/Hz |
380V/50Hz |
Actual Power |
70KW |
Max Diameter of Work-Piece × Quality |
φ150 × 12PCS |
Target |
12PCS |
Ultimate Pressure |
5.0×10-4Pa |
Leak Rate |
<10-3Pa.L/s |
Pump Down Time |
(from atm. to 6X10-3 Pa) ≤15 mins |
Occupation Space |
L4200×W3200×H2200MM |
Work-Piece Turntable |
Lower Frame Structure |
Vacuum Chamber Structure |
Vertical Single Open |
Standard Coating |
TiN, CrN, AITiN, etc |
Optional Coating |
TiAICrN, etc |
Power Source |
Arc Power Source, , Gun Power Supply |
Vacuum System |
Molecular Pump, Roots Pump, monoblock pump |
Coating Cycle |
3-6 Hours/Furnace |
Working Gas |
Ar, N2, O2, C2H2, etc |
Output/Furnace |
φ10×70 880 Blade φ18×6 6400 φ80×80 64 Mould 500KG |
Necessary Conditions |
Circulating Water Pressure:2-3KG/CM3 Flow:10T/H Compressed Air:4-6KG/CM3 |
Operationl Mode |
Manual + + Full-Automatic/Torch Screen + PLC |
Application |
Moulds PVD Plating |
Remarks |
The Furnace, Outlook and Other Parameters Can be Customized According to Your Requirement |
Characters of Functional Coatings
Coating Material |
Coating Color |
Microhardness (HV 0.05) |
Coefficient of Friction |
Thickness (um) |
℃ |
Structure |
Features |
TiN |
Gold |
2400 |
0.40 |
1-4 |
500 |
Monolayer |
Excellent hardness and anti-adhesion |
CrN |
Silver Gray |
2000 |
0.40 |
1-4 |
700 |
Monolayer |
Excellent anti-corrosion and anti-adhesion |
TiCN |
Blue Gray |
3000 |
0.20 |
1-4 |
400 |
Gradient composite membrane |
Low friction coefficient and Excellent hardness |
TiAIN |
Aubergine |
3500 |
0.40 |
1-4 |
850 |
Monolayer composite membrane |
Excellent hardness and anti-oxidation |
AITiN |
Purple Black |
3800 |
0.45 |
1-4 |
900 |
||
TiAICrN |
Gray |
3300 |
0.70 |
1-3 |
800 |
multilayer composite membrane |
Excellent hardness,anti-oxidation and anti-impact |
TiAICN |
Rose Red |
3500 |
0.20 |
1-4 |
800 |
Gradient composite membrane |
Excellent superhardness and anti-oxidation |
AICrN |
Ash Black/ Dark Gray |
3200 |
0.35 |
1-4 |
1100 |
Monolayer |
Ultra-high anti-oxidation temperature and red hardness |
Sample Pictures
http://www.ikspvd.com/